Jump to content

every week at my forge and workshop(updated)


Recommended Posts


  • Replies 985
  • Created
  • Last Reply

Top Posters In This Topic

Top Posters In This Topic

Popular Posts

ok guys busy week here for me again . lst week mas production this week finnished knives of a slightly higher calibre ! first job of the week socks sent this knife for a refurb . bit of elbow g

Great work Matt, and knives that will last a lifetime with care. Remember lads this is Matts living, not a hobby. Try not to knock him down on price, the knives / blades are worth every penny, and m

boar knife not a true "how to" but just a little write up following the construction of a knife from a file to a "boar knife" i had a similar knife planned but after a pm from a hunting life member

Posted Images

boar knife

not a true "how to" but just a little write up following the construction of a knife from a file to a "boar knife"

i had a similar knife planned but after a pm from a hunting life member asking if i could make a large knife suitable for sticking boar , a small change here and there and the outcome was this bad boy.

 

ok i started with a large double cut file from the forge , it was well past its working life, it had no cutting ability and had been chucked in a corner covered in oil rust etc. couple of quid changed hands and we had the biginings of a large knife . most of you know i love W2 steel which older files are made with , it has great properties and makes for a killer blade.

after soaking over night in engine degreser , i wire brushed all the gunk out of the teeth and cleaned it . then in to the oven at 120 for one hour . i tested the temper by surface grinding off some of the teath , now i dont know the exact HRC temper from this im going on experiance of how the steel feels to cut , after the hour it was still very very hard , to hard for a knife so back in for another hour , this time it felt much beter , harder than say a fieldcrafter which is 57-59 HRC hardness , but for what we have planned and the thickness of the steel thats ok as i will temper down as i go in the right places for a better blade.

 

ok so here is the file , its tempered in the oven , had some teeth ground off and the tang full tempered with a blow torch , iv done this because its the place that needs to give/flex and requires lots of grinding and shaping. this sort of thing you dont get from alot of "knife makers" but its been in blade making since it began.

the gun metal grey is full temper , not soft but not hardened , the blue indicats spring temper and bronze just a touch softer than a cutting edge should be .

image_zps6b438154.jpg

 

here is a view of the spine , its aprox 8mm thick so a chunky blade .

image_zpsf51ef0ab.jpg

 

the shapng begins

image_zps94e7def4.jpg

 

surface grinding .

 

image_zps55c86efc.jpg

 

 

iron guard fitting for cross guard

image_zps207884af.jpg

 

starting to lay out the handle which is hand picked for this blade and its intended use .

 

image_zps4ef91ff3.jpg

 

 

as you can see the gurads been shaped and rounded , the tang has a ? forged into the end so that it will lock in once i back fill with apox.

image_zps728b41b2.jpg

 

at this stage everything is polished and chemicaly treated , all grinding has been done and the tang has been formed and ground fo the correct fit . there is now a buffalow horn spacer fitter between the antler and guard and i have back filled the void in the antler with apoxi putty , i have tamped this in with a bamboo stick so its under presure and bonding to the metal and marrow of the antler , this is only the first 1/4 of the void of the handle i have done this as you will see why next.

 

image_zpsde968e0c.jpg

image_zpsb3efd925.jpg

 

as you can seel the ? is just proud of the handle but the hook sits well back into the void and doubles over on itself .

 

make up the knife and back fill with almost a whole double tube of apoxi .

image_zps368ee1c7.jpg

image_zpsc2093488.jpg

 

couple of hours later i flush grind the end of the handle , removing a little steel and getting everything nice and true .

image_zps9b8db402.jpg

 

now i mix more apoxie and bond on a big old slab of buffalo thats been cross cut to show coulor running through it .

finnish shaping the handle and polish the living day lights out of it .

 

 

next sheath making which i didnt photo but it is a dangler style with brass fitting . 3 types of leather in this one ranging from 3.5mm should , 1.5mm shoulder and python , this is all laminated up to make a sheath of 10 components .

this is all treated with multipal coats of a very good quality wax , burnished and polished before being treated with a silicone product and burnished and polished again ..

 

the out come of all this is a 14" total lenght knife with a 9" long 1.5" wide W2 blade. red stag and buffalo horn handle with true iron cross guard .

the blade is mat finished by light acid etching , scotchbrite mopped then forced patina for easy maintanance and corrosion resistance . the blade is pretty much flat ground (costing over £25 worth of abrasives and taking almost a day to do !!) it has a micro bevel cutting edge which is about as sharp as i can make a knife , it really is frightening hor sharp this thing is ..

 

all in all a great knife i think , made right with all the right things in the right places , its got a little style to it and good grip. the chemical treatment on the blade reflects many colours in the light , its pretty cool. im pretty proud of it !

here it is all finnished and ready to go if the forum member is happy , if not its open to sale .

 

image_zps001c4089.jpg

image_zpsa35236e9.jpg

image_zpscfd210cb.jpg

image_zps639aaf48.jpg

image_zpscd8cc127.jpg

image_zps9caf08b6.jpg

image_zpsbf714dee.jpg

image_zps95bc17f9.jpg

image_zps281f1089.jpg

image_zps5bb9f872.jpg

image_zps1bced25c.jpg

  • Like 8
Link to post
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

Loading...
  • Recently Browsing   0 members

    No registered users viewing this page.

  • Similar Content

    • By GruffaloGriff
      This is one my son has had on the go for a while. The wrought iron is a piece i pulled out of a skip, just thought it was mild steel rod, only realized when it was being forged into a pair of tongs. The tongs got abandoned and the wrought iron put to a better use. The blade is leaf spring from a series 2 landy.
      P1100998 by Terry Griffiths, on Flickr">P1100999 by Terry Griffiths, on Flickr">P1110001 by Terry Griffiths, on Flickr">
      Now Complete.
      Blade: Spring steel with satin finish and domed mirror polished spine. Length five and a half inches (145mm), width one and a half inches (38mm), thickness 3/16 (5mm).
      Handle: Utile handle scales on wrought iron frame with copper pins. Wrought iron fittings with copper spacers. Take down construction.
      P1110093 by Terry Griffiths, on Flickr">P1110099 by Terry Griffiths, on Flickr">P1110077 by Terry Griffiths, on Flickr">P1110078 by Terry Griffiths, on Flickr">P1110081 by Terry Griffiths, on Flickr">P1110082 by Terry Griffiths, on Flickr">P1110084 by Terry Griffiths, on Flickr">P1110085 by Terry Griffiths, on Flickr">P1110087 by Terry Griffiths, on Flickr">P1110090 by Terry Griffiths, on Flickr">P1110092 by Terry Griffiths, on Flickr">P1110094 by Terry Griffiths, on Flickr">P1110095 by Terry Griffiths, on Flickr">
    • By GruffaloGriff
      Recently finished this knife. I made it for a "knife in the hat" draw over on EM forum. 
      The style is Kiridashi so ground on one side only with the other flat like a chisel. Ideal for cutting leather or anything else where you would run the blade along a straight edge.
      [url=https://flic.kr/p/2kUct23][img]https://live.staticflickr.com/65535/51130166048_b5602b54f1_b.jpg[/img][/url][url=https://flic.kr/p/2kUct23]P1100987[/url] by [url=https://www.flickr.com/photos/154623046@N06/]Terry Griffiths[/url], on Flickr
      [url=https://flic.kr/p/2kUh6oA][img]https://live.staticflickr.com/65535/51131068850_a16637af01_b.jpg[/img][/url][url=https://flic.kr/p/2kUh6oA]P1100984[/url] by [url=https://www.flickr.com/photos/154623046@N06/]Terry Griffiths[/url], on Flickr
      [url=https://flic.kr/p/2kUbK34][img]https://live.staticflickr.com/65535/51130024819_a4fbe08087_b.jpg[/img][/url][url=https://flic.kr/p/2kUbK34]P1100990[/url] by [url=https://www.flickr.com/photos/154623046@N06/]Terry Griffiths[/url], on Flickr
      [url=https://flic.kr/p/2kTrBjU][img]https://live.staticflickr.com/65535/51121609068_eb288c86f1_b.jpg[/img][/url][url=https://flic.kr/p/2kTrBjU]P1100966[/url] by [url=https://www.flickr.com/photos/154623046@N06/]Terry Griffiths[/url], on Flickr
      [url=https://flic.kr/p/2kTqLFC][img]https://live.staticflickr.com/65535/51121445434_5bd9c6806b_b.jpg[/img][/url][url=https://flic.kr/p/2kTqLFC]P1100967[/url] by [url=https://www.flickr.com/photos/154623046@N06/]Terry Griffiths[/url], on Flickr
      [url=https://flic.kr/p/2kTpafH][img]https://live.staticflickr.com/65535/51121131137_08baea8c3e_b.jpg[/img][/url][url=https://flic.kr/p/2kTpafH]P1100970[/url] by [url=https://www.flickr.com/photos/154623046@N06/]Terry Griffiths[/url], on Flickr
      [url=https://flic.kr/p/2kTqLCr][img]https://live.staticflickr.com/65535/51121445249_39f4e8b177_b.jpg[/img][/url][url=https://flic.kr/p/2kTqLCr]P1100971[/url] by [url=https://www.flickr.com/photos/154623046@N06/]Terry Griffiths[/url], on Flickr
      [url=https://flic.kr/p/2kTqLAN][img]https://live.staticflickr.com/65535/51121445154_06c5c52abb_b.jpg[/img][/url][url=https://flic.kr/p/2kTqLAN]P1100972[/url] by [url=https://www.flickr.com/photos/154623046@N06/]Terry Griffiths[/url], on Flickr
      [url=https://flic.kr/p/2kTrBcK][img]https://live.staticflickr.com/65535/51121608653_cffd15b626_b.jpg[/img][/url][url=https://flic.kr/p/2kTrBcK]P1100973[/url] by [url=https://www.flickr.com/photos/154623046@N06/]Terry Griffiths[/url], on Flickr
      [url=https://flic.kr/p/2kTs5GT][img]https://live.staticflickr.com/65535/51121701171_4d40de442f_b.jpg[/img][/url][url=https://flic.kr/p/2kTs5GT]P1100974[/url] by [url=https://www.flickr.com/photos/154623046@N06/]Terry Griffiths[/url], on Flickr
      [url=https://flic.kr/p/2kTrBa5][img]https://live.staticflickr.com/65535/51121608498_d007bc1e0d_b.jpg[/img][/url][url=https://flic.kr/p/2kTrBa5]P1100976[/url] by [url=https://www.flickr.com/photos/154623046@N06/]Terry Griffiths[/url], on Flickr
      [url=https://flic.kr/p/2kMHVfX][img]https://live.staticflickr.com/65535/51056892207_85801fcab1_b.jpg[/img][/url][url=https://flic.kr/p/2kMHVfX]P1100912[/url] by [url=https://www.flickr.com/photos/154623046@N06/]Terry Griffiths[/url], on Flickr
      [url=https://flic.kr/p/2kN29jo][img]https://live.staticflickr.com/65535/51060253042_3cf9b1c874_b.jpg[/img][/url][url=https://flic.kr/p/2kN29jo]P1100921[/url] by [url=https://www.flickr.com/photos/154623046@N06/]Terry Griffiths[/url], on Flickr








    • By GruffaloGriff
      This blade is made from motorbike chain hand forged on to a leaf spring core. I have experimented a few times with chain Damascus but this is the cleanest weld yet, not perfect but it has character. Very hard to eliminate all the voids in the chain beating it by hand...even though i spent probably half a day hammering away on it.... I will make a press one day.
      I had a smaller knife in mind when i started out but wanted to maximize the lump of rough forged "Damascus" I ended up with so it determined the size & shape of the final blank.
      The blade is 7.5 inches and handle  approx 4.5 so overall something like a 12" Knife.
      Handle is Scottish red stag and the bolster/ pommel are stacked brass & copper soldered together.
       
      P1100805 by Terry Griffiths, on Flickr">

      P1100849 by Terry Griffiths, on Flickr">P1100855 by Terry Griffiths, on Flickr">P1100847 by Terry Griffiths, on Flickr">P1100846 by Terry Griffiths, on Flickr">P1100853 by Terry Griffiths, on Flickr">P1100851 by Terry Griffiths, on Flickr">P1100845 by Terry Griffiths, on Flickr">P1100836 by Terry Griffiths, on Flickr">P1100844 by Terry Griffiths, on Flickr">P1100826 by Terry Griffiths, on Flickr">P1100823 by Terry Griffiths, on Flickr">
      P1100807 by Terry Griffiths, on Flickr">
    • By riohog
      kitchen knives and steak  knives   from bohler n690  and AEB-L stainless     red g10 handles with stainless pins 

    • By GruffaloGriff
      Heard a while back mention of sharpening with MDF wheels but never really paid much attention. I recently thought i would give it a go and turned up a quick MDF wheel on the face-plate of my wood-working lathe. I clamped a makeshift guide to the back of the lathe and worked with the wheel turning away from me. I was blown away by the results! Super sharp paper slicey edge straight off the wheel.
       
      Decided a dedicated MDF wheel sharpener was high on the list of must haves so started gathering bits. I was lucky enough to pick up an old 8" Makita bench grinder on ebay for £25. Everything else is made from scrap bits so that was all the outlay for the build.
       
      I took the guards off the grinder, swapped the switch and the power cable around so the on/off switch is effectively now on the back so the grinder can be operated with the wheels running away from you.
       
      The knife clamp is made from an old door hinge welded to a bit of rod off of some other power tool, hence the nice grippy knob on the end. A 6mm hex bolt through the hinge clamps the knife in place. A cutting of hex bar slides up and down to alter the angle of grind and locks in place with another allan bolt.
       
      Once set up to the desired angle the blade can be sharpened on both sides and both wheels quickly without altering anything.
       
      The MDF wheels are loaded with grey polishing compound and jewelers rouge respectively.
       
      P1100602 by Terry Griffiths, on Flickr">P1100612 by Terry Griffiths, on Flickr">P1100604 by Terry Griffiths, on Flickr">P1100605 by Terry Griffiths, on Flickr">P1100606 by Terry Griffiths, on Flickr">P1100608 by Terry Griffiths, on Flickr">P1100610 by Terry Griffiths, on Flickr">P1100611 by Terry Griffiths, on Flickr">

×
×
  • Create New...