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who ever is the winner of this comp i will donate one of my handmade sheaths as the prize .   all so i will be puting a step by step guide on how to make a leather sheath from start to finish but if

Well here is the knife finished     still need to make the sheath but that's not going to get done before years end.     may go back and rework the handle at some point in the future but I'

buy brass rods and cut them down to fit i got all my stuff of ebay there is a massive range on there mate

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Got mine back tonight so it's onto cutting the scales tonight. Not sure how I'm going to do it as the handle is going to be made from a Banksia nut which is a big cylinder so no flat surface to clamp it on. I'll take a couple of pics while I do it so people can see what I'm doing.

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Finally got started on cutting the handle scales. I'm going for some scales cut from a Banksia nut which looks like this post-32944-0-62604900-1355650152_thumb.jpg

 

 

And after a long time with a hacksaw (I wanted to get the cut as smooth as possible) I ended up with the first bit

Edited by jamm13dodger
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bloody hell lots of hard work there !!

iv just put a mirror finnish on the flats of the blade of mine and cut the buffalo horn scales .

edge grinding tonight and glue up for the handle . got file work on mine nothing to hardcore ..

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The first part for the scales looks like this post-32944-0-32821500-1355650424_thumb.jpg

 

Quick question for everyone, when putting scales on in the past I have glued them on and then shaped the scales in place. Downside of this is that I invariably scratch the blade during shaping the handle. Any advice on how to avoid this?

Edited by jamm13dodger
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Quick question for everyone, when putting scales on in the past I have glued them on and then shaped the scales in place. Downside of this is that I invariably scratch the blade during shaping the handle. Any advice on how to avoid this?

shape that bit of the scales prior to gluing and pining them on :thumbs:
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Well here is the scales cut

 

post-32944-0-90886200-1355668661_thumb.jpg

 

Need to choose how to fill the occlusions, I'm thinking brass powder mixed with an epoxy resin which I can then sand and polish. Not sure how it will work out but gotta give it a go I think.

 

Obviously they look quite dull at the moment, I've just sanded the faces to be fitted to the blade flat, but hopefully they will polish up nicely.

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Finished !! Probably spent about 8 hours maybe more on this wish I had spent longer. Had problems along the way broke the handle was the biggest but I have made a knife I love. i have learnt loads doing this and I'm already starting the next one. :)

Thanks to Matt for this also gaffer I got the sheath from him from craigboys auction which he had donated it fits perfect and is a thing of beauty..

Come on guys lets get some more pics up of works in progress :)

7B92BADC-B1BC-40CD-B5E5-B9736FF900F3-2194-000001B1404DA8A1.jpg

2E4FCF63-DF9B-4E91-9797-0210CB65A5BB-2194-000001B12A09DFCB.jpg

F4DF134D-AFBC-40B2-BF40-68C52EB775BC-2194-000001B1481DD890.jpg

7F29E0DB-C911-435E-A5E5-C10F0E134B54-2194-000001B12323DCE8.jpg

F615904D-496F-4D36-9D9C-82F2E4A64D67-2194-000001B130EDF0F2.jpg

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